Optimization of Induced Gas Flotation Parameters for Removal Efficiency of Near-Water-Density Oils Using Response Surface Methodology

Document Type : Research Article

Authors

Department of Chemical Engineering, Faculty of Engineering, University of Sistan and Baluchestan, Zahedan, Iran

Abstract

Induced gas flotation (IGF) is an efficient physical method for separating dispersed oil from produced water. This study optimized IGF parameters for oils with near-water density (specific gravity ≈ 0.9) using Response Surface Methodology (RSM). Experiments evaluated flotation time, air-flow rate, salinity, oil concentration, and temperature. Oil-separation efficiency, defined as the percentage ratio of recovered oil mass to the initial oil mass, was measured in a 2 L glass column equipped with a silicone-membrane bubbler. The RSM model identified flotation time and salinity as dominant factors (p < 0.05). Optimum conditions (45 min, 0.5 L min⁻¹ air flow, 20 g L⁻¹ salinity, 1000 ppm oil, 20 °C) yielded about 70 % removal efficiency. Higher temperature reduced efficiency due to increased oil solubility. The results confirm IGF’s applicability for challenging near-density oil systems and provide an experimentally validated optimization framework.

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Articles in Press, Accepted Manuscript
Available Online from 28 October 2025
  • Receive Date: 03 April 2025
  • Revise Date: 17 October 2025
  • Accept Date: 28 October 2025